Commit Graph

241 Commits

Author SHA1 Message Date
d578890d96
rename box-style frame pieces to be explicitly for boxes
I'm going to need to duplicate and edit the top/bottom pieces in
order to create better extended pieces, so this moves them into
something explicitly-named. next commit will fix the extended pieces

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-06-19 12:54:13 -05:00
db41aa1183
add demo of a stick as if was assembled
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-06-19 11:12:33 -05:00
0d954c2630
fix the blown up demo and move it to a demo/ dir
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-06-19 10:46:27 -05:00
60b52eb10d
DRY: base top_or_bottom_aux_and_neutrik_frame_piece on basic piece
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-06-19 10:05:07 -05:00
63c7ade41d
split the top/bottom and side walls' corners in the middle
this makes them meet at the corner at a 45 degree angle, rather than the
side having the whole wall, which tended not to print well. the behavior
of the extended walls, where the whole side is on the extended side
piece, is retained --- this only affects the box walls

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-06-19 09:57:38 -05:00
eaaa92004f
scoot the 3 aux buttons a bit closer to the edge
this is just to line up with the frame/panel mount column a bit better
and remove some weird geometry

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-06-18 13:58:55 -05:00
cf218ecc1d
tweaks to the frame pieces for better names and post sizes
in addition to renaming a number of the frame pieces, and adjusting the
pieces affected by those renames, this tweaks how the interlocking
pieces are designed by using 1/3 of the inner z of the frame rather than
dividing up the outer z. this is more consistent and might be a relevant
tweak in a later part I'm working on

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-06-18 07:37:52 -05:00
8fd77375b7
parameterize the construction of the frame_mount_column chamfer
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-06-17 12:22:31 -05:00
a9911820c9
make a base for the little stand things
for stability, could be decorated more in the future, that kind of
thing, but this works right now so I'll commit it before I go breaking
things

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-06-17 11:51:34 -05:00
b9ba201c99
add a shiokenstar layout and top panels
I didn't use this in a build, but the panels work. there might be some
misalignment with the interconnect, still, but I'm thinking of redoing
that piece anyway. I think these files are good at least.

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-06-17 11:25:32 -05:00
3bd36cfbdf
leave a section of full frame after a neutrik cutout
the previous cutout ran the height of the interior, meaning that if you
looked straight down a top panel edge, if the fit wasn't perfect, you
could see some gaps, as the lip that the panel was resting on had gaps
in it. this eliminates that, and makes the pieces with neutrik cutouts a
bit more stable, by just shortening the cutout box and retaining a
little lip for the panels across the whole box

slightly harder to get around with buttons that way, but definitely a
net improvement

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-05-30 08:03:52 -05:00
89e25bd001
lengthen the stand to give more support
previous design worked fine, but it's just so tiny, a slight breeze
would sometimes knock the stick off

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-05-20 10:11:52 -05:00
a6803450f8
raise the stand piece slightly
this will make room for the mount structure I'm working on now, which
will tweak this further

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-05-20 10:09:44 -05:00
e41f3f4c6c
a new stand, far simpler and smaller than the old
this is basically just a little wedge to display the stick on. I really
like using three since they're not secured to anything, but I might make
a plate to put them in next, for a bit more stability

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-05-19 15:52:53 -05:00
3ec6132547
tweak the interchange hole slightly to fit center layouts a bit better
a shiokenstar layout is possible with this, to be committed soon once I
do a confirmation

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-05-13 12:44:01 -05:00
b43b79ce19
commit the frame_box component necessary for the abandoned mount
so, that mount wouldn't have even been printable for anyone else anyway,
that's good, but this breaking out of a piece might as well be committed

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-05-11 09:44:41 -05:00
f93f20997a
move the fancy mount into the attic
the friction fit is too unreliable, and it took minimal kid aura to have
the whole thing toppling over. I will make a more stable mount at a
minimum later, so this thing goes into the TODO pile for now

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-05-11 09:43:17 -05:00
70b45fa18b
make a fancy mount for showing off sticks
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-05-01 08:11:40 -05:00
e50629d372
make the frame routing hole a semicircle on one side
this is still a very solid piece compared to the old method of a diamond
through the middle, and comes with two benefits:

1. semicircle cut out of the bottom (or top) means that wiring can be
   run over rather than through, simplifying some (dis)assembly, and...
2. semicircle on the bottom, and offset from the center, should allow
   for designs with a button in the center of the x-axis, rather than
   having to leave room for the frame wall. this might facilitate
   directional arc layouts where the buttons are combined in one shape

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-04-23 17:15:03 -05:00
01d4d95f24
update the blown up demo, now with frame pieces
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-04-22 12:40:24 -05:00
4cefdfa26b
move the DCO into CONTRIBUTING.md
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-04-12 00:56:49 -05:00
dabfc4258b
include the right file following its rename
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-04-05 18:49:09 -05:00
a7206add7c
updated assembly instructions, simpler without posts
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-04-05 10:25:44 -05:00
d70a2f90c6
remove the frame posts from panels, more trouble than they're worth
the panels had posts that would drive into the frame column (the frame
column needing to be a bit wider at the top and bottom accodringly).
this was an attempt to assist the friction fit of the whole stick in
tandem by having the panels contribute to the position and rigidity of
the frame pieces. in practice I think this didn't really contribute
anything major to that problem, and instead made the panels hard to
connect, and way harder to remove, while also having a visual defect in
that the panels were usually separated slightly due to having to fit
exactly in the frame columns.

this goes back to the old design where the base panel is a flat sheet
and the frame column holes are uniform. everything seems nicer this way,
and the overall build is simpler.

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-04-04 16:33:29 -05:00
0513da125f
don't recommend fiddling with the initial layer height/width
doesn't seem to be any real gain in changing them, having done more
prints with those settings and with stock settings.

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-04-04 14:17:34 -05:00
e7543dceb0
dedupe top left and right frame pieces, they're the same shape
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-04-03 18:00:58 -05:00
45439cbf6d
things might have actually been warping a bit more with the higher temps
at least it's seeming that way with some Bambu matte PLA

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-04-01 16:11:43 -05:00
b21cb75816
add some documentation to the built STLs .zip
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-21 19:07:29 -05:00
882a34db55
rewrite Makefile to allow parallelization
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-21 18:15:10 -05:00
90f5670c2a
more notes on printing settings for the parts
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-21 17:36:03 -05:00
96342f1b16
general assembly instructions
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-18 18:15:52 -05:00
7bc6acfb93
updated photo for the README, showing the large bevels
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-18 18:15:52 -05:00
16f41fe245
more notes on printing and bottom layer patterns
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-18 18:15:48 -05:00
c8881fc172
document observations on printing settings
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-16 11:28:25 -05:00
1f8b5d527b
reorder the attribution section a bit
also add a blurb about what I believe satisfies the GPLv3 in any
distribution of the object files and/or objects themselves, since I'm
beginning to think about how to send sticks to other people

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-15 09:48:52 -05:00
edf5729a85
document a trick for getting panels out in this frictioned world
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-14 18:59:27 -05:00
3a1494c021
s/spacer/standoff/
I honestly never remember the difference, but might as well be
consistent

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-14 18:52:25 -05:00
9125105b42
correct name of the extra extended side piece
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-09 12:49:49 -06:00
cadf2bf210
add pieces vaguely like the TE1 sides as alternative frame sides
still playing with these a bit, but test prints yields some promising
shapes, just need to do a build with them to confirm I like it

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-07 19:15:31 -06:00
0993c0f292
sales pitch (tongue in cheek) preamble in the README
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-06 14:11:20 -06:00
954ce38f07
clean up the part descriptions slightly in the README
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-06 13:31:15 -06:00
832d5ede8b
update example images in the README
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-06 13:30:02 -06:00
341f6cfc6a
add to the complications of the box frame method in the notes
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-06 13:02:43 -06:00
308c21fb61
add more parts notes to the README
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-06 12:01:26 -06:00
c7befe0800
update the TODO
I did the "four pieces" one, yay!

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-06 11:41:50 -06:00
41bfe3a661
bevel overhang panels in the same way as the frame
this also ends our last usage of roundedcube.scad

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-06 11:41:17 -06:00
412e6231d5
better parameterize frame bevel based on frame_bevel_height
replace hardcoded values creating the 45 degree bevel with the parameter
itself, so that htis is a bit more flexible in the future

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-06 11:33:09 -06:00
0ed6b32911
move the "extra lip" to the side pieces instead of the top/bottom
this is just an aesthetic choice, but I think 2+ tone colorways will
look slightly nicer if the whole side panel color runs along the whole
side rather than stopping at the top/bottom "lip". the actual difference
is arbitrary but I'm going to toy with this for now as I suspect side
colors and panels will be more interesting than top/bottom ones

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-05 14:33:06 -06:00
155cba6d85
modularize the frame into separate wall pieces
this provides a system for interlocking frame walls as separate pieces,
rather than a whole frame box as one piece. the primary motivation for
this was to improve print quality. these pieces can be printed flat side
down, meaning improvements due to:

1. printing the box required the long, thin bottom to be the side on the
   print surface, which meant shrinkage force would curl the corners
   with essentially no remedy outside of bed adhesive
2. printing the box bottom up created poor circles for the button holes,
   sometimes bad enough to be a visible problem, as well as making small
   flow glitches to stand out (especially on non-matte PLA)
3. printing the box also required supports when the frame bottom was
   inset-style, leading to an annoying post-print step
4. the outward side is now what rests on the print surface, yielding a
   nicer, more consistent surface

the box modules still exist in the event someone wants them, but I
personally will probably be focused on this method going forward. this
also opens up some exciting options regarding color mixing, different
side panel shapes, and the like, so I expect to see more of these even
if the boxes don't go away (especially since these new pieces are all
derived from the boxes anyway).

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-03 18:33:55 -06:00
0708540ac7
restore the inset tray to the bottom overhang panel
yes I keep going back and forth on this, but I think I'm done now that I
have a better frame approach

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
2024-03-03 14:03:31 -06:00