convert decorative plates to scaling the base button rather than adding

the horizontal move sends the dir arc closer to the edge, and the
vertical move puts the top back where it used to be before moving the
rest of the layouts down

both of these choices are entirely subjective

README.md

@@ -30,7 +30,7 @@ What you'll need beyond these objects:
   Board](https://github.com/OpenStickCommunity/Hardware/tree/main/RP2040%20Advanced%20Breakout%20Board))
     * 4 M3 8mm hex bolts to secure the PCB to a panel
 * Per frame and plate combo:
-    * 4 45mm M4 hex brass standoffs
+    * 4 40mm M4 hex brass standoffs (or equivalent)
     * 8 12-16mm M4 countersunk hex bolts
 * Per frame connection point:
     * 8 16mm M4 bolts
@@ -59,10 +59,12 @@ Filament masses from Bambu Studio estimates, using Bambu PLA Basic.
   of 2023-09-12)
 * 4 M3 flange nuts to connect Neutrik D plates to frames: **$0.34 USD** (you can get a pack of 100 on Amazon for $8.50,
   as of 2023-09-12)
-* 8 45mm M4 spacers to connect panels to frames: **$2.40 USD** (you can get a pack of 10 on AliExpress for $3, as of
+* 8 40mm M4 spacers to connect panels to frames: **$2.40 USD** (you can get a pack of 10 on AliExpress for $3, as of
   2023-09-12)
     * You could 3D print these too, but you're probably better off with brass ones as they give some weight to the
       stick anyway
+    * You can also use a shorter length with longer bolts, or combine multiple spacers, if either of those yield better
+      prices
 * 8 16mm M4 bolts to connect top plates to frames: **$0.72 USD** (you can get a pack of 100 on Amazon for $9, as of
 * 8 12mm M4 bolts to connect bottom plates to frames: **$0.72 USD** (you can get a pack of 100 on Amazon for $9, as of
   2023-09-12)

src/bottom-panel-inset.scad

@@ -21,7 +21,7 @@ include <components.scad>
 module bottom_panel() {
 	difference() {
 		mirror([0, 0, 1]) topplate();
-		translate([0, 0, top_plate_z/2]) cube([top_plate_x*5/6, top_plate_y*5/6, top_plate_z], center=true);
+		translate([0, 0, top_plate_z/2]) cube([top_plate_x-40, top_plate_y-40, top_plate_z], center=true);
 	}
 }
 

src/bottom-panel-solo.scad

@@ -21,7 +21,7 @@ include <components.scad>
 module bottom_panel_solo() {
 	difference() {
 		bottom_plate_with_overhang();
-		translate([0, 0, top_plate_z/2]) cube([top_plate_x*5/6, top_plate_y*5/6, top_plate_z], center=true);
+		translate([0, 0, top_plate_z/2]) cube([top_plate_x-40, top_plate_y-40, top_plate_z], center=true);
 	}
 }
 

src/components.scad

@@ -79,8 +79,8 @@ neutrik_d_screw_radius = 1.6 + hole_tolerance;
 neutrik_d_radius = 12 + hole_tolerance;
 
 // additional button radius for decorative panels, etc.
-decorative_radius = 12;
-jumbo_decorative_radius = 15;
+decorative_radius_scale = 1.75;
+jumbo_decorative_radius_scale = 2;
 
 /* PARTS */
 
@@ -114,8 +114,8 @@ module button_24mm_hole() {
 	// translation is to leave 3mm thickness in the plate without recentering anything
 	translate([0, 0, -25]) cylinder(r=small_button_radius+6, h=49, $fn=50, center=true);
 	// space for decorative button surround stuff
-	translate([0, 0, 50]) cylinder(r=small_button_radius+decorative_radius, h=20, $fn=50, center=true);
-	translate([0, 0, 70]) cylinder(r=small_button_radius+jumbo_decorative_radius, h=20, $fn=50, center=true);
+	translate([0, 0, 50]) cylinder(r=small_button_radius*decorative_radius_scale, h=20, $fn=50, center=true);
+	translate([0, 0, 70]) cylinder(r=small_button_radius*jumbo_decorative_radius_scale, h=20, $fn=50, center=true);
 }
 
 // button hole, with extra wide bits for various uses (cutting out space
@@ -127,8 +127,8 @@ module button_30mm_hole() {
 	// translation is to leave 3mm thickness in the plate without recentering anything
 	translate([0, 0, -25]) cylinder(r=big_button_radius+6, h=49, $fn=50, center=true);
 	// space for decorative button surround stuff
-	translate([0, 0, 50]) cylinder(r=big_button_radius+decorative_radius, h=20, $fn=50, center=true);
-	translate([0, 0, 70]) cylinder(r=big_button_radius+jumbo_decorative_radius, h=20, $fn=50, center=true);
+	translate([0, 0, 50]) cylinder(r=big_button_radius*decorative_radius_scale, h=20, $fn=50, center=true);
+	translate([0, 0, 70]) cylinder(r=big_button_radius*jumbo_decorative_radius_scale, h=20, $fn=50, center=true);
 }
 
 module frame_hex_bolt_hole() {
@@ -258,7 +258,7 @@ module topplate() {
 
 module bottom_plate_with_overhang() {
 	difference() {
-		overhang_plate();
+		rotate([180, 0, 0]) base_top_plate_with_raised_overhang();
 		rotate([180, 0, 0]) top_plate_holes();
 	}
 }
@@ -313,6 +313,7 @@ module frame() {
 	difference() {
 		base_frame();
 		translate([0, 0, frame_z/2]) scale([1, 1, 2]) base_topplate();
+		translate([0, 0, -frame_z/2]) scale([1, 1, 2]) base_topplate();
 		translate([plate_to_frame_point_x, plate_to_frame_point_y, 0]) frame_hex_bolt_hole();
 		translate([-plate_to_frame_point_x, plate_to_frame_point_y, 0]) frame_hex_bolt_hole();
 		translate([plate_to_frame_point_x, -plate_to_frame_point_y, 0]) frame_hex_bolt_hole();
@@ -363,30 +364,30 @@ module dir_arc_plus_w_24mm_8_button() {
 
 module dir_arc_30mm_thumb_button() {
 	// just my guesstimate on this one, but note that this is the same position as sega 2p (just mirrored)
-	translate([(top_plate_x/2)-28.06, (-top_plate_y/2)+67, 0]) button_30mm_hole();
+	translate([(top_plate_x/2)-28.06, (-top_plate_y/2)+62, 0]) button_30mm_hole();
 }
 
 module dir_arc_30mm() {
 	dir_arc_30mm_thumb_button();
-	translate([-5.4, 52.2, 0]) dir_arc_30mm_thumb_button();
-	translate([-5.4-33.8, 52.2+12.9, 0]) dir_arc_30mm_thumb_button();
-	translate([-5.4-33.8-34.8, 52.2+12.9, 0]) dir_arc_30mm_thumb_button();
+	translate([0, 57.2, 0]) dir_arc_30mm_thumb_button();
+	translate([-33.8, 57.2+12.9, 0]) dir_arc_30mm_thumb_button();
+	translate([-33.8-34.8, 57.2+12.9, 0]) dir_arc_30mm_thumb_button();
 }
 
 module dir_arc_w_30mm() {
 	dir_arc_30mm();
-	translate([-5.4-26.8, 52.2+12.9+34.5, 0]) dir_arc_30mm_thumb_button();
+	translate([-26.8, 57.2+12.9+34.5, 0]) dir_arc_30mm_thumb_button();
 }
 
 module dir_arc_w_30mm_plus_one() {
 	dir_arc_w_30mm();
-	translate([-5.4-33.8-34.8-33.8, 52.2, 0]) dir_arc_30mm_thumb_button();
+	translate([-33.8-34.8-33.8, 57.2, 0]) dir_arc_30mm_thumb_button();
 }
 
 // Namco Noir (right hand)
 
 module noir_button_p1() {
-	translate([-top_plate_x/2, -top_plate_y/2, 0]) translate([35, 145, 0]) button_30mm_hole();
+	translate([-top_plate_x/2, -top_plate_y/2, 0]) translate([35, 140, 0]) button_30mm_hole();
 }
 
 module noir_plus_one() {
@@ -407,7 +408,7 @@ module noir_plus_one() {
 // Sega Astro City 2P (right hand)
 
 module sega_2p_p1() {
-	translate([-top_plate_x/2, -top_plate_y/2, 0]) translate([28.06, 145, 0]) button_30mm_hole();
+	translate([-top_plate_x/2, -top_plate_y/2, 0]) translate([28.06, 140, 0]) button_30mm_hole();
 }
 
 module sega_2p_6_button() {

src/frame-left.scad

@@ -30,10 +30,10 @@ module left_frame() {
 	difference() {
 		base_left_frame();
 		// connection holes to other frames
-		translate([0, 0, -top_plate_z/2]) frame_connection_holes();
+		frame_connection_holes();
 
 		// cable routing hole
-		translate([0, 0, -top_plate_z/2]) frame_cable_routing_hole();
+		frame_cable_routing_hole();
 
 		// aux button holes
 		translate([-30, 101.5, 0]) rotate([270, 0, 0]) button_24mm_hole();

src/frame-middle.scad

@@ -31,12 +31,12 @@ module middle_frame() {
 	difference() {
 		base_middle_frame();
 		// connection holes to other frames
-		translate([0, 0, -top_plate_z/2]) frame_connection_holes();
-		translate([0, 0, -top_plate_z/2]) mirror([1, 0, 0]) frame_connection_holes();
+		frame_connection_holes();
+		mirror([1, 0, 0]) frame_connection_holes();
 
 		// cable routing holes
-		translate([0, 0, -top_plate_z/2]) frame_cable_routing_hole();
-		translate([0, 0, -top_plate_z/2]) mirror([1, 0, 0]) frame_cable_routing_hole();
+		frame_cable_routing_hole();
+		mirror([1, 0, 0]) frame_cable_routing_hole();
 
 		// neutrik mounts for connector, switches
 		translate([0, (frame_y/2)-neutrik_panel_thickness, 0]) rotate([90, 0, 0]) neutrik_d_mount();

src/frame-right.scad

@@ -30,10 +30,10 @@ module right_frame() {
 	difference() {
 		base_right_frame();
 		// connection holes to other frames
-		mirror([1, 0, 0]) translate([0, 0, -top_plate_z/2]) frame_connection_holes();
+		mirror([1, 0, 0]) frame_connection_holes();
 
 		// cable routing hole
-		mirror([1, 0, 0]) translate([0, 0, -top_plate_z/2]) frame_cable_routing_hole();
+		mirror([1, 0, 0]) frame_cable_routing_hole();
 
 		// aux button holes
 		translate([30, 101.5, 0]) rotate([270, 0, 0]) button_24mm_hole();

src/misc-decorative-plate-24mm-button.scad

@@ -20,11 +20,10 @@ include <components.scad>
 
 module button_24mm_decorative_plate() {
 	difference() {
-		decorative_add=10;
-		// get a 1mm slice of the bigger button cylinders
-		translate([0, 0, -45]) button_24mm_hole();
-		translate([0, 0, -50]) cube([500, 500, 98], center=true);
-		translate([0, 0, 50]) cube([500, 500, 98], center=true);
+		// get a 2mm slice of the bigger button cylinders
+		translate([0, 0, -55]) button_24mm_hole();
+		translate([0, 0, -100]) cube([500, 500, 198], center=true);
+		translate([0, 0, 100]) cube([500, 500, 198], center=true);
 		// cut out the normal holes
 		translate([0, 0, -1]) button_24mm_hole();
 	}

src/misc-decorative-plate-dir_arc-plus-w-24mm-8-button.scad

@@ -20,11 +20,10 @@ include <components.scad>
 
 module dir_arc_plus_w_24mm_8_button_decorative_plate() {
 	difference() {
-		decorative_add=10;
-		// get a 1mm slice of the bigger button cylinders
-		translate([0, 0, -45]) dir_arc_plus_w_24mm_8_button();
-		translate([0, 0, -50]) cube([500, 500, 98], center=true);
-		translate([0, 0, 50]) cube([500, 500, 98], center=true);
+		// get a 2mm slice of the bigger button cylinders
+		translate([0, 0, -55]) dir_arc_plus_w_24mm_8_button();
+		translate([0, 0, -100]) cube([500, 500, 198], center=true);
+		translate([0, 0, 100]) cube([500, 500, 198], center=true);
 		// cut out the normal holes
 		translate([0, 0, -1]) dir_arc_plus_w_24mm_8_button();
 	}

src/misc-decorative-plate-dir_arc-plus-w-30mm-and-sega-2p-plus-one.scad

@@ -20,7 +20,7 @@ include <components.scad>
 
 module dir_arc_plus_w_30mm_and_sega_2p_plus_one_decorative_plate() {
 	difference() {
-		// get a 1mm slice of the bigger button cylinders
+		// get a 2mm slice of the bigger button cylinders
 		union() {
 			translate([-top_plate_x/2, 0, -65]) dir_arc_w_30mm();
 			translate([top_plate_x/2, 0, -65]) sega_2p_plus_one();
@@ -31,8 +31,6 @@ module dir_arc_plus_w_30mm_and_sega_2p_plus_one_decorative_plate() {
 		translate([-top_plate_x/2, 0, -1]) dir_arc_w_30mm();
 		translate([top_plate_x/2, 0, -1]) sega_2p_plus_one();
 	}
-	/* // fill in some space */
-	/* translate([-6, -6, 0]) cube([23, 23, 1], center=true); */
 }
 
 dir_arc_plus_w_30mm_and_sega_2p_plus_one_decorative_plate();

src/misc-decorative-plate-dir_arc-plus-w-30mm.scad

@@ -20,10 +20,10 @@ include <components.scad>
 
 module dir_arc_plus_w_30mm_decorative_plate() {
 	difference() {
-		// get a 1mm slice of the bigger button cylinders
-		translate([0, 0, -45]) dir_arc_w_30mm();
-		translate([0, 0, -50]) cube([500, 500, 98], center=true);
-		translate([0, 0, 50]) cube([500, 500, 98], center=true);
+		// get a 2mm slice of the bigger button cylinders
+		translate([0, 0, -55]) dir_arc_w_30mm();
+		translate([0, 0, -100]) cube([500, 500, 198], center=true);
+		translate([0, 0, 100]) cube([500, 500, 198], center=true);
 		// cut out the normal holes
 		translate([0, 0, -1]) dir_arc_w_30mm();
 	}

src/misc-decorative-plate-sega-2p-6-button.scad

@@ -20,11 +20,10 @@ include <components.scad>
 
 module sega_2p_6_button_decorative_plate() {
 	difference() {
-		decorative_add=10;
-		// get a 1mm slice of the bigger button cylinders
-		translate([0, 0, -45]) sega_2p_6_button();
-		translate([0, 0, -50]) cube([500, 500, 98], center=true);
-		translate([0, 0, 50]) cube([500, 500, 98], center=true);
+		// get a 2mm slice of the bigger button cylinders
+		translate([0, 0, -55]) sega_2p_6_button();
+		translate([0, 0, -100]) cube([500, 500, 198], center=true);
+		translate([0, 0, 100]) cube([500, 500, 198], center=true);
 		// cut out the normal holes
 		translate([0, 0, -1]) sega_2p_6_button();
 	}

src/misc-decorative-plate-sega-2p-plus-one.scad

@@ -20,11 +20,10 @@ include <components.scad>
 
 module sega_2p_plus_one_decorative_plate() {
 	difference() {
-		decorative_add=10;
-		// get a 1mm slice of the bigger button cylinders
-		translate([0, 0, -45]) sega_2p_plus_one();
-		translate([0, 0, -50]) cube([500, 500, 98], center=true);
-		translate([0, 0, 50]) cube([500, 500, 98], center=true);
+		// get a 2mm slice of the bigger button cylinders
+		translate([0, 0, -55]) sega_2p_plus_one();
+		translate([0, 0, -100]) cube([500, 500, 198], center=true);
+		translate([0, 0, 100]) cube([500, 500, 198], center=true);
 		// cut out the normal holes
 		translate([0, 0, -1]) sega_2p_plus_one();
 	}

src/misc-dustwasher-jlf.scad

@@ -0,0 +1,29 @@
+/* Copyright Brian Stephan 2023
+ *
+ * This file is part of the Buildable Stick System.
+ *
+ * The Buildable Stick System is free software: you can redistribute it and/or modify
+ * it under the terms of the GNU General Public License as published by the
+ * Free Software Foundation, either version 3 of the License, or (at your
+ * option) any later version.
+ *
+ * The Buildable Stick System is distributed in the hope that it will be useful, but
+ * WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY
+ * or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for
+ * more details.
+ *
+ * You should have received a copy of the GNU General Public License along with
+ * the Buildable Stick System. If not, see <https://www.gnu.org/licenses/>.
+ */
+
+include <components.scad>
+
+module jlf_dustwasher() {
+	difference() {
+		cylinder(r=jumbo_decorative_radius+5+hole_tolerance, h=2, $fn=50, center=true);
+		// 5.25 = 4.55 (diameter of shaft is 9.10mm) + .25 to let it take an angle
+		cylinder(r=4.8, h=2.1, $fn=50, center=true);
+	}
+}
+
+jlf_dustwasher();

src/top-panel-inset-lever-and-dir_arc-plus-w-30mm.scad

@@ -0,0 +1,32 @@
+/* Copyright Brian Stephan 2023
+ *
+ * This file is part of the Buildable Stick System.
+ *
+ * The Buildable Stick System is free software: you can redistribute it and/or modify
+ * it under the terms of the GNU General Public License as published by the
+ * Free Software Foundation, either version 3 of the License, or (at your
+ * option) any later version.
+ *
+ * The Buildable Stick System is distributed in the hope that it will be useful, but
+ * WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY
+ * or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for
+ * more details.
+ *
+ * You should have received a copy of the GNU General Public License along with
+ * the Buildable Stick System. If not, see <https://www.gnu.org/licenses/>.
+ */
+
+include <components.scad>
+
+module top_panel_inset_lever_and_dir_arc_w_30mm() {
+	difference() {
+		union() {
+			topplate();
+			translate([(-top_plate_x/2)+55, (top_plate_y/2)-75, -((top_plate_z/2)+(lever_mount_z/2))]) levermountbase();
+		}
+		dir_arc_w_30mm();
+		translate([(-top_plate_x/2)+55, (top_plate_y/2)-75, 0]) levermountholes();
+	}
+}
+
+top_panel_inset_lever_and_dir_arc_w_30mm();

src/top-panel-inset-sega-2p-plus-one-plus-control-with-mount.scad

@@ -0,0 +1,27 @@
+/* Copyright Brian Stephan 2023
+ *
+ * This file is part of the Buildable Stick System.
+ *
+ * The Buildable Stick System is free software: you can redistribute it and/or modify
+ * it under the terms of the GNU General Public License as published by the
+ * Free Software Foundation, either version 3 of the License, or (at your
+ * option) any later version.
+ *
+ * The Buildable Stick System is distributed in the hope that it will be useful, but
+ * WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY
+ * or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for
+ * more details.
+ *
+ * You should have received a copy of the GNU General Public License along with
+ * the Buildable Stick System. If not, see <https://www.gnu.org/licenses/>.
+ */
+
+include <components.scad>
+use <top-panel-inset-sega-2p-plus-one-plus-control.scad>
+
+module top_panel_inset_sega_2p_plus_one_plus_control_with_mount() {
+	top_panel_inset_sega_2p_plus_one_plus_control();
+	translate([30, -50, -(top_plate_z/2) - 3]) pcb_mount();
+}
+
+top_panel_inset_sega_2p_plus_one_plus_control_with_mount();

src/top-panel-inset-sega-2p-plus-one-plus-control.scad

@@ -0,0 +1,30 @@
+/* Copyright Brian Stephan 2023
+ *
+ * This file is part of the Buildable Stick System.
+ *
+ * The Buildable Stick System is free software: you can redistribute it and/or modify
+ * it under the terms of the GNU General Public License as published by the
+ * Free Software Foundation, either version 3 of the License, or (at your
+ * option) any later version.
+ *
+ * The Buildable Stick System is distributed in the hope that it will be useful, but
+ * WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY
+ * or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for
+ * more details.
+ *
+ * You should have received a copy of the GNU General Public License along with
+ * the Buildable Stick System. If not, see <https://www.gnu.org/licenses/>.
+ */
+
+include <components.scad>
+
+module top_panel_inset_sega_2p_plus_one_plus_control() {
+	difference() {
+		topplate();
+		sega_2p_plus_one();
+		rotate([0, 0, 180]) side_chopper();
+		translate([89, 30, 0]) button_24mm_hole();
+	}
+}
+
+top_panel_inset_sega_2p_plus_one_plus_control();