the inner wall piece being the *whole* inner wall of the frame side
meant that the (now relatively thin) outer wall piece was not supported
by anything on the top and bottom, which combined with the already weak
piece because of the window, gave the edges a lot of give.
shrinking the inner wall piece slightly retains some of the material on
the outer piece, which should friction fit the top and bottom with both
the inner wall piece, and with the panels, leading to a lot more clamp
when everything is secured.
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
I think the lack of symmetry led to a varying amount of force being
applied when joined with the interconnect. take for instance:
OUTER INTER INNER
INTER INTER INTER
INNER INTER OUTER
if OUTER (the "windowed" piece, the outside wall + one half of the
mounting column) is on top on the left side and on the bottom on the
right side, and INNER (the inner wall, the one that floats around
relative to the outer wall) vice versa on the other side, the two pieces
side by side would not create a clean line --- left would be ~0.5mm
lower than the right.
if there was a way to clamp these down relative to each other, the
problem might go away, but these are pretty pivotal to the overall stick
being aligned and the panels don't cross the interconnect, so probably
panels and a completed stick would have been similarly misaligned.
this, I believe, fixes it, and also fixes a tiny issue where a bit too
much material was being cut out of the inner walls by way of the mount
columns having a triangular point not normally seen because it's inside
the inner wall
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
essentially, the whole inner wall and part of the outer wall gets cut
out of the piece, and a new inner wall piece (probably printed in a
different color, or with some design of its own) created that can be
seen through the outer wall's window
multiple window and inner options are possible, this is just the start
while I do other organization
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
