TODO.md

@@ -1,10 +0,0 @@
-# TODO
-
-Notes for "next time".
-
-## v2
-
-* I need at least 5mm, maybe 10mm, more height, to fit some of my levers like the Nobi Bullet
-* The panels' connection points could probably be a bit thinner to accommodate more bolts. A 20mm bolt barely clears the
-  two panels and I don't like that kind of bolt connection.
-* Engraving some cosmetic stuff? Or maybe a place to mount other plates?

src/bottom-panel.scad

@@ -1,25 +0,0 @@
-/* Copyright Brian Stephan 2023
- *
- * This file is part of bullet-system-stick.
- *
- * bullet-system-stick is free software: you can redistribute it and/or modify
- * it under the terms of the GNU General Public License as published by the
- * Free Software Foundation, either version 3 of the License, or (at your
- * option) any later version.
- *
- * bullet-system-stick is distributed in the hope that it will be useful, but
- * WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY
- * or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for
- * more details.
- *
- * You should have received a copy of the GNU General Public License along with
- * bullet-system-stick. If not, see <https://www.gnu.org/licenses/>.
- */
-
-include <components.scad>
-
-module bottom_panel() {
-	mirror([0, 0, 1]) topplate();
-}
-
-bottom_panel();

src/components.scad

@@ -16,16 +16,11 @@
  * bullet-system-stick. If not, see <https://www.gnu.org/licenses/>.
  */
 
-include <roundedcube.scad>
-
 /* QUASI-CONSTANTS */
 
 // adjustments
 hole_tolerance = 0.15;
 
-// M3
-m3_screw_selftap_radius = 1.3;
-
 // M4
 m4_bolt_radius = 2 + hole_tolerance;
 m4_bolt_countersink_radius = 6.1 + hole_tolerance;
@@ -37,15 +32,10 @@ small_button_radius = 12 + hole_tolerance;
 // 30mm button
 big_button_radius = 15 + hole_tolerance;
 
-// JLF mount dimensions
-lever_mount_x = 53;
-lever_mount_y = 95;
-lever_mount_z = 2;
-
 // case dimensions
-frame_x = 183;
-frame_y = 208;
-frame_z = 45;			// reminder: inside (including mounts) is chopped by top_plate_z for plates
+frame_x = 185;
+frame_y = 210;
+frame_z = 45;
 top_plate_x = 175;
 top_plate_y = 200;
 top_plate_z = 5;
@@ -94,26 +84,12 @@ module neutrik_d_mount() {
 	translate([-9.5, -12, 0]) neutrik_d_screw_hole();
 }
 
-module m3_mount_post() {
-	difference() {
-		cylinder(r=m3_screw_selftap_radius*4, h=8, $fn=6, center=true);
-		cylinder(r=m3_screw_selftap_radius, h=8*2, $fn=50, center=true);
-	}
-}
-
-module pcb_mount() {
-	translate([44, 18.5, 0]) m3_mount_post();
-	translate([44, -18.5, 0]) m3_mount_post();
-	translate([-44, 18.5, 0]) m3_mount_post();
-	translate([-44, -18.5, 0]) m3_mount_post();
-}
-
 /* PIECES */
 
 module levermountbase() {
 	difference() {
 		// base plate
-		cube([lever_mount_x, lever_mount_y, lever_mount_z], center=true);
+		cube([53,95,3], center=true);
 		// joystick hole
 		cylinder(r=21, h=3.1, $fn=50, center=true);
 	}
@@ -174,8 +150,8 @@ module topplate() {
 
 module frame_box() {
 	difference() {
-		roundedcube([frame_x, frame_y, frame_z], center=true, radius=3);
-		cube([frame_x-26, frame_y-26, frame_z+5], center=true);
+		cube([frame_x, frame_y, frame_z], center=true);
+		cube([160, 185, frame_z+5], center=true);
 	}
 }
 
@@ -183,8 +159,15 @@ module frame_mount_column() {
 	cube([20, 20, frame_z], center=true);
 }
 
+module frame_panel_surround() {
+	difference() {
+		cube([frame_x, frame_y, top_plate_z], center=true);
+		scale([1, 1, 2]) base_topplate();
+	}
+}
+
 module frame_side_chopper() {
-	translate([frame_x/2, 0, 0]) cube([8, 2*(frame_y+top_plate_y), 2*(frame_z+top_plate_z)], center=true);
+	translate([frame_x/2, 0, 0]) cube([10.001, 2*(frame_y+top_plate_y), 2*(frame_z+top_plate_z)], center=true);
 }
 
 module frame_connection_holes() {
@@ -205,6 +188,8 @@ module frame_cable_routing_hole() {
 
 module base_frame() {
 	frame_box();
+	translate([0, 0, frame_z/2 + top_plate_z/2])
+		frame_panel_surround();
 	translate([(top_plate_x/2)-10, (top_plate_y/2)-10, 0])
 		frame_mount_column();
 	translate([-((top_plate_x/2)-10), (top_plate_y/2)-10, 0])
@@ -218,7 +203,6 @@ module base_frame() {
 module frame() {
 	difference() {
 		base_frame();
-		translate([0, 0, frame_z/2]) scale([1, 1, 2]) base_topplate();
 		translate([(top_plate_x/2)-10, (top_plate_y/2)-10, 0])
 			frame_hex_bolt_hole();
 		translate([-((top_plate_x/2)-10), (top_plate_y/2)-10, 0])
@@ -227,9 +211,6 @@ module frame() {
 			frame_hex_bolt_hole();
 		translate([-((top_plate_x/2)-10), -((top_plate_y/2)-10), 0])
 			frame_hex_bolt_hole();
-
-		// thin up the mount point to accommodate snap-ins, ethercon adapter
-		translate([0, 10, 10]) cube([120, 180, 60], center=true);
 	}
 }
 

src/frame-left.scad

@@ -30,15 +30,10 @@ module left_frame() {
 	difference() {
 		base_left_frame();
 		// connection holes to other frames
-		translate([0, 0, -top_plate_z/2]) frame_connection_holes();
+		frame_connection_holes();
 
 		// cable routing hole
-		translate([0, 0, -top_plate_z/2]) frame_cable_routing_hole();
-
-		// aux button holes
-		translate([0, 100, 0]) rotate([90, 0, 0]) button_24mm_hole();
-		translate([-40, 100, 0]) rotate([90, 0, 0]) button_24mm_hole();
-		translate([40, 100, 0]) rotate([90, 0, 0]) button_24mm_hole();
+		frame_cable_routing_hole();
 	}
 }
 

src/frame-middle.scad

@@ -18,7 +18,7 @@
 
 include <components.scad>
 
-module base_middle_frame() {
+module middle_frame() {
 	difference() {
 		frame();
 		// chop the left and right edge off
@@ -27,22 +27,18 @@ module base_middle_frame() {
 	}
 }
 
-module middle_frame() {
-	difference() {
-		base_middle_frame();
-		// connection holes to other frames
-		translate([0, 0, -top_plate_z/2]) frame_connection_holes();
-		translate([0, 0, -top_plate_z/2]) mirror([1, 0, 0]) frame_connection_holes();
+difference() {
+	middle_frame();
+	// connection holes to other frames
+	frame_connection_holes();
+	mirror([1, 0, 0]) frame_connection_holes();
 
-		// cable routing holes
-		translate([0, 0, -top_plate_z/2]) frame_cable_routing_hole();
-		translate([0, 0, -top_plate_z/2]) mirror([1, 0, 0]) frame_cable_routing_hole();
+	// cable routing holes
+	frame_cable_routing_hole();
+	mirror([1, 0, 0]) frame_cable_routing_hole();
 
-		// neutrik mounts for connector, switches
-		translate([0, 100, 0]) rotate([90, 0, 0]) neutrik_d_mount();
-		translate([-40, 100, 0]) rotate([90, 0, 0]) neutrik_d_mount();
-		translate([40, 100, 0]) rotate([90, 0, 0]) neutrik_d_mount();
-	}
+	// neutrik mounts for connector, switches
+	translate([0, 100, 0]) rotate([90, 0, 0]) neutrik_d_mount();
+	translate([-40, 100, 0]) rotate([90, 0, 0]) neutrik_d_mount();
+	translate([40, 100, 0]) rotate([90, 0, 0]) neutrik_d_mount();
 }
-
-middle_frame();

src/frame-right.scad

@@ -1,26 +0,0 @@
-/* Copyright Brian Stephan 2023
- *
- * This file is part of bullet-system-stick.
- *
- * bullet-system-stick is free software: you can redistribute it and/or modify
- * it under the terms of the GNU General Public License as published by the
- * Free Software Foundation, either version 3 of the License, or (at your
- * option) any later version.
- *
- * bullet-system-stick is distributed in the hope that it will be useful, but
- * WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY
- * or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for
- * more details.
- *
- * You should have received a copy of the GNU General Public License along with
- * bullet-system-stick. If not, see <https://www.gnu.org/licenses/>.
- */
-
-include <components.scad>
-use <frame-left.scad>
-
-module right_frame() {
-	mirror([1, 0, 0]) left_frame();
-}
-
-right_frame();

src/roundedcube.scad

@@ -1,55 +0,0 @@
-// More information: https://danielupshaw.com/openscad-rounded-corners/
-
-// Set to 0.01 for higher definition curves (renders slower)
-$fs = 0.15;
-
-module roundedcube(size = [1, 1, 1], center = false, radius = 0.5, apply_to = "all") {
-	// If single value, convert to [x, y, z] vector
-	size = (size[0] == undef) ? [size, size, size] : size;
-
-	translate_min = radius;
-	translate_xmax = size[0] - radius;
-	translate_ymax = size[1] - radius;
-	translate_zmax = size[2] - radius;
-
-	diameter = radius * 2;
-
-	obj_translate = (center == false) ?
-		[0, 0, 0] : [
-			-(size[0] / 2),
-			-(size[1] / 2),
-			-(size[2] / 2)
-		];
-
-	translate(v = obj_translate) {
-		hull() {
-			for (translate_x = [translate_min, translate_xmax]) {
-				x_at = (translate_x == translate_min) ? "min" : "max";
-				for (translate_y = [translate_min, translate_ymax]) {
-					y_at = (translate_y == translate_min) ? "min" : "max";
-					for (translate_z = [translate_min, translate_zmax]) {
-						z_at = (translate_z == translate_min) ? "min" : "max";
-
-						translate(v = [translate_x, translate_y, translate_z])
-						if (
-							(apply_to == "all") ||
-							(apply_to == "xmin" && x_at == "min") || (apply_to == "xmax" && x_at == "max") ||
-							(apply_to == "ymin" && y_at == "min") || (apply_to == "ymax" && y_at == "max") ||
-							(apply_to == "zmin" && z_at == "min") || (apply_to == "zmax" && z_at == "max")
-						) {
-							sphere(r = radius);
-						} else {
-							rotate = 
-								(apply_to == "xmin" || apply_to == "xmax" || apply_to == "x") ? [0, 90, 0] : (
-								(apply_to == "ymin" || apply_to == "ymax" || apply_to == "y") ? [90, 90, 0] :
-								[0, 0, 0]
-							);
-							rotate(a = rotate)
-							cylinder(h = diameter, r = radius, center = true);
-						}
-					}
-				}
-			}
-		}
-	}
-}

src/top-panel-left-lever.scad

@@ -25,16 +25,12 @@ module left_lever_panel() {
 		union() {
 			translate([20,-20,0])
 				topplate();
-			translate([0, 0, -((top_plate_z/2)+(lever_mount_z/2))]) levermountbase();
+			translate([0,0,-4])
+				levermountbase();
 		}
 		// holes to mount the lever
 		levermountholes();
 	}
 }
 
-module left_lever_panel_with_mount() {
-	left_lever_panel();
-	translate([0, -top_plate_y/2+25, -(top_plate_z/2) - 3]) pcb_mount();
-}
-
-left_lever_panel_with_mount();
+left_lever_panel();

src/top-panel-lever.scad

@@ -1,41 +0,0 @@
-/* Copyright Brian Stephan 2023
- *
- * This file is part of bullet-system-stick.
- *
- * bullet-system-stick is free software: you can redistribute it and/or modify
- * it under the terms of the GNU General Public License as published by the
- * Free Software Foundation, either version 3 of the License, or (at your
- * option) any later version.
- *
- * bullet-system-stick is distributed in the hope that it will be useful, but
- * WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY
- * or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for
- * more details.
- *
- * You should have received a copy of the GNU General Public License along with
- * bullet-system-stick. If not, see <https://www.gnu.org/licenses/>.
- */
-
-include <components.scad>
-
-// combine the lever mount and generic plate, with mounting holes
-module lever_panel() {
-	difference() {
-		// base plate
-		union() {
-			translate([0,-20,0])
-				topplate();
-			translate([0, 0, -((top_plate_z/2)+(lever_mount_z/2))])
-				levermountbase();
-		}
-		// holes to mount the lever
-		levermountholes();
-	}
-}
-
-module lever_panel_with_mount() {
-	lever_panel();
-	translate([0, -top_plate_y/2+25, -(top_plate_z/2) - 3]) pcb_mount();
-}
-
-lever_panel_with_mount();