middle frame mostly ok, but I forgot to check neutrik panel thickness

this might move into components (while not adjusted) at some point

src/components.scad

@@ -19,16 +19,31 @@
 /* QUASI-CONSTANTS */
 
 // adjustments
-hole_tolerance = 0.25;
+hole_tolerance = 0.15;
 
 // M4
 m4_bolt_radius = 2 + hole_tolerance;
-m4_bolt_countersink_radius = 6 + hole_tolerance;
+m4_bolt_countersink_radius = 6.1 + hole_tolerance;
-m4_bolt_hex_exterior = 3.5 + hole_tolerance;
+m4_bolt_hex_exterior_radius = 3.6 + hole_tolerance;
 
 // 24mm button
 small_button_radius = 12 + hole_tolerance;
 
+// 30mm button
+big_button_radius = 15 + hole_tolerance;
+
+// case dimensions
+frame_x = 185;
+frame_y = 210;
+frame_z = 45;
+top_plate_x = 175;
+top_plate_y = 200;
+top_plate_z = 5;
+
+// neutrik D screw holes
+neutrik_d_screw_radius = 1.6 + hole_tolerance;
+neutrik_d_radius = 12 + hole_tolerance;
+
 /* PARTS */
 
 module m4_hole() {
@@ -36,13 +51,39 @@ module m4_hole() {
 }
 
 module m4_hole_countersink() {
-	cylinder(r1=m4_bolt_radius, r2=m4_bolt_countersink_radius, h=3.1, $fn=50, center=true);
+	cylinder(r1=m4_bolt_radius, r2=m4_bolt_countersink_radius, h=3.2, $fn=50, center=true);
 }
 
 module button_24mm_hole() {
 	cylinder(r=small_button_radius, h=100, $fn=50, center=true);
 }
 
+module button_30mm_hole() {
+	cylinder(r=big_button_radius, h=100, $fn=50, center=true);
+}
+
+module frame_hex_bolt_hole() {
+	scale([1, 1, 2]) cylinder(r=m4_bolt_hex_exterior_radius, h=frame_z, $fn=6, center=true);
+}
+
+module frame_interchange_hole() {
+	cylinder(r=15, h=50, $fn=50, center=true);
+}
+
+module neutrik_d_hole() {
+	cylinder(r=neutrik_d_radius, h=100, $fn=50, center=true);
+}
+
+module neutrik_d_screw_hole() {
+	cylinder(r=neutrik_d_screw_radius, h=100, $fn=50, center=true);
+}
+
+module neutrik_d_mount() {
+	neutrik_d_hole();
+	translate([9.5, 12, 0]) neutrik_d_screw_hole();
+	translate([-9.5, -12, 0]) neutrik_d_screw_hole();
+}
+
 /* PIECES */
 
 module levermountbase() {
@@ -80,7 +121,7 @@ module levermountholes() {
 }
 
 module base_topplate() {
-	cube([175,200,5], center=true);
+	cube([top_plate_x, top_plate_y, top_plate_z], center=true);
 }
 
 module topplate() {
@@ -106,3 +147,109 @@ module topplate() {
 			m4_hole_countersink();
 	}
 }
+
+module frame_box() {
+	difference() {
+		cube([frame_x, frame_y, frame_z], center=true);
+		cube([160, 185, frame_z+5], center=true);
+	}
+}
+
+module frame_mount_column() {
+	cube([20, 20, frame_z], center=true);
+}
+
+module frame_panel_surround() {
+	difference() {
+		cube([frame_x, frame_y, top_plate_z], center=true);
+		scale([1, 1, 2]) base_topplate();
+	}
+}
+
+module frame_side_chopper() {
+	translate([frame_x/2, 0, 0]) cube([10.001, 2*(frame_y+top_plate_y), 2*(frame_z+top_plate_z)], center=true);
+}
+
+module frame_connection_holes() {
+	translate([frame_x/2, (frame_y/4)+10, (frame_z/4)]) rotate([0, 90, 0]) m4_hole();
+	translate([frame_x/2, (frame_y/4)+10, -(frame_z/4)]) rotate([0, 90, 0]) m4_hole();
+	translate([frame_x/2, (frame_y/4)-10, (frame_z/4)]) rotate([0, 90, 0]) m4_hole();
+	translate([frame_x/2, (frame_y/4)-10, -(frame_z/4)]) rotate([0, 90, 0]) m4_hole();
+
+	translate([frame_x/2, -((frame_y/4)+10), (frame_z/4)]) rotate([0, 90, 0]) m4_hole();
+	translate([frame_x/2, -((frame_y/4)+10), -(frame_z/4)]) rotate([0, 90, 0]) m4_hole();
+	translate([frame_x/2, -((frame_y/4)-10), (frame_z/4)]) rotate([0, 90, 0]) m4_hole();
+	translate([frame_x/2, -((frame_y/4)-10), -(frame_z/4)]) rotate([0, 90, 0]) m4_hole();
+}
+
+module frame_cable_routing_hole() {
+	translate([frame_x/2, 0, 0]) rotate([0, 90, 0]) frame_interchange_hole();
+}
+
+module base_frame() {
+	frame_box();
+	translate([0, 0, frame_z/2 + top_plate_z/2])
+		frame_panel_surround();
+	translate([(top_plate_x/2)-10, (top_plate_y/2)-10, 0])
+		frame_mount_column();
+	translate([-((top_plate_x/2)-10), (top_plate_y/2)-10, 0])
+		frame_mount_column();
+	translate([(top_plate_x/2)-10, -((top_plate_y/2)-10), 0])
+		frame_mount_column();
+	translate([-((top_plate_x/2)-10), -((top_plate_y/2)-10), 0])
+		frame_mount_column();
+}
+
+module frame() {
+	difference() {
+		base_frame();
+		translate([(top_plate_x/2)-10, (top_plate_y/2)-10, 0])
+			frame_hex_bolt_hole();
+		translate([-((top_plate_x/2)-10), (top_plate_y/2)-10, 0])
+			frame_hex_bolt_hole();
+		translate([(top_plate_x/2)-10, -((top_plate_y/2)-10), 0])
+			frame_hex_bolt_hole();
+		translate([-((top_plate_x/2)-10), -((top_plate_y/2)-10), 0])
+			frame_hex_bolt_hole();
+	}
+}
+
+/* LAYOUTS */
+
+module noir_button_p1() {
+	translate([40, 145, 0]) button_30mm_hole();
+}
+
+module noir_plus_one() {
+	// standard 8 (all relative to the first button) (via r/fightsticks)
+	noir_button_p1();
+	translate([32.94, 7.37+4.49, 0]) noir_button_p1();
+	translate([32.94+34.54, 7.37, 0]) noir_button_p1();
+	translate([32.94+34.54+33.02, -6.86, 0]) noir_button_p1();
+	translate([-3.47, -6.86-19.64-4.32-7.62, 0]) noir_button_p1();
+	translate([29.38, -6.86-19.64, 0]) noir_button_p1();
+	translate([29.38+3.56+31.24, -6.86-19.64-4.32, 0]) noir_button_p1();
+	translate([29.38+3.56+31.24+3.3+29.04, -6.86-19.64-4.32-7.62-6.93, 0]) noir_button_p1();
+
+	// just my guesstimate on this one, but note that this is the same position as sega 2p
+	translate([-3.47-3.47, -78, 0]) noir_button_p1();
+}
+
+module sega_2p_p1() {
+	translate([33.06, 145, 0]) button_30mm_hole();
+}
+
+module sega_2p_plus_one() {
+	// via slagcoin
+	sega_2p_p1();
+	translate([30.5, 11+9, 0]) sega_2p_p1();
+	translate([30.5+36, 11+9, 0]) sega_2p_p1();
+	translate([30.5+36+36, 11, 0]) sega_2p_p1();
+	translate([0, -19-9-11, 0]) sega_2p_p1();
+	translate([30.5, -19, 0]) sega_2p_p1();
+	translate([30.5+36, -19, 0]) sega_2p_p1();
+	translate([30.5+36+36, -19-9, 0]) sega_2p_p1();
+
+	// just my guesstimate on this one, but note that this is the same position as sega 2p
+	translate([0, -19-9-11-19-9-11, 0]) sega_2p_p1();
+}

src/frame-left.scad

@@ -0,0 +1,40 @@
+/* Copyright Brian Stephan 2023
+ *
+ * This file is part of bullet-system-stick.
+ *
+ * bullet-system-stick is free software: you can redistribute it and/or modify
+ * it under the terms of the GNU General Public License as published by the
+ * Free Software Foundation, either version 3 of the License, or (at your
+ * option) any later version.
+ *
+ * bullet-system-stick is distributed in the hope that it will be useful, but
+ * WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY
+ * or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for
+ * more details.
+ *
+ * You should have received a copy of the GNU General Public License along with
+ * bullet-system-stick. If not, see <https://www.gnu.org/licenses/>.
+ */
+
+include <components.scad>
+
+module base_left_frame() {
+	difference() {
+		frame();
+		// chop the right edge off
+		frame_side_chopper();
+	}
+}
+
+module left_frame() {
+	difference() {
+		base_left_frame();
+		// connection holes to other frames
+		frame_connection_holes();
+
+		// cable routing hole
+		frame_cable_routing_hole();
+	}
+}
+
+left_frame();

src/frame-middle.scad

@@ -0,0 +1,44 @@
+/* Copyright Brian Stephan 2023
+ *
+ * This file is part of bullet-system-stick.
+ *
+ * bullet-system-stick is free software: you can redistribute it and/or modify
+ * it under the terms of the GNU General Public License as published by the
+ * Free Software Foundation, either version 3 of the License, or (at your
+ * option) any later version.
+ *
+ * bullet-system-stick is distributed in the hope that it will be useful, but
+ * WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY
+ * or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for
+ * more details.
+ *
+ * You should have received a copy of the GNU General Public License along with
+ * bullet-system-stick. If not, see <https://www.gnu.org/licenses/>.
+ */
+
+include <components.scad>
+
+module middle_frame() {
+	difference() {
+		frame();
+		// chop the left and right edge off
+		frame_side_chopper();
+		mirror([1, 0, 0]) frame_side_chopper();
+	}
+}
+
+difference() {
+	middle_frame();
+	// connection holes to other frames
+	frame_connection_holes();
+	mirror([1, 0, 0]) frame_connection_holes();
+
+	// cable routing holes
+	frame_cable_routing_hole();
+	mirror([1, 0, 0]) frame_cable_routing_hole();
+
+	// neutrik mounts for connector, switches
+	translate([0, 100, 0]) rotate([90, 0, 0]) neutrik_d_mount();
+	translate([-40, 100, 0]) rotate([90, 0, 0]) neutrik_d_mount();
+	translate([40, 100, 0]) rotate([90, 0, 0]) neutrik_d_mount();
+}

src/top-panel-left-lever.scad

@@ -19,7 +19,7 @@
 include <components.scad>
 
 // combine the lever mount and generic plate, with mounting holes
-module leverplate() {
+module left_lever_panel() {
 	difference() {
 		// base plate
 		union() {
@@ -33,9 +33,4 @@ module leverplate() {
 	}
 }
 
-// put a 24mm hole in the lever plate just as a test
+left_lever_panel();
-difference() {
-	leverplate();
-	translate([70,0,0])
-		button_24mm_hole();
-}

src/top-panel-namco-noir-plus-one.scad

@@ -0,0 +1,28 @@
+/* Copyright Brian Stephan 2023
+ *
+ * This file is part of bullet-system-stick.
+ *
+ * bullet-system-stick is free software: you can redistribute it and/or modify
+ * it under the terms of the GNU General Public License as published by the
+ * Free Software Foundation, either version 3 of the License, or (at your
+ * option) any later version.
+ *
+ * bullet-system-stick is distributed in the hope that it will be useful, but
+ * WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY
+ * or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for
+ * more details.
+ *
+ * You should have received a copy of the GNU General Public License along with
+ * bullet-system-stick. If not, see <https://www.gnu.org/licenses/>.
+ */
+
+include <components.scad>
+
+module namco_noir_plus_one_panel() {
+	difference() {
+		translate([top_plate_x/2, top_plate_y/2, 0]) topplate();
+		noir_plus_one();
+	}
+}
+
+namco_noir_plus_one_panel();

src/top-panel-sega-2p-plus-one.scad

@@ -0,0 +1,28 @@
+/* Copyright Brian Stephan 2023
+ *
+ * This file is part of bullet-system-stick.
+ *
+ * bullet-system-stick is free software: you can redistribute it and/or modify
+ * it under the terms of the GNU General Public License as published by the
+ * Free Software Foundation, either version 3 of the License, or (at your
+ * option) any later version.
+ *
+ * bullet-system-stick is distributed in the hope that it will be useful, but
+ * WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY
+ * or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for
+ * more details.
+ *
+ * You should have received a copy of the GNU General Public License along with
+ * bullet-system-stick. If not, see <https://www.gnu.org/licenses/>.
+ */
+
+include <components.scad>
+
+module sega_2p_plus_one_panel() {
+	difference() {
+		translate([top_plate_x/2, top_plate_y/2, 0]) topplate();
+		sega_2p_plus_one();
+	}
+}
+
+sega_2p_plus_one_panel();