README.md

@@ -30,7 +30,7 @@ What you'll need beyond these objects:
   Board](https://github.com/OpenStickCommunity/Hardware/tree/main/RP2040%20Advanced%20Breakout%20Board))
     * 4 M3 8mm hex bolts to secure the PCB to a panel
 * Per frame and plate combo:
-    * 4 40mm M4 hex brass standoffs (or equivalent)
+    * 4 45mm M4 hex brass standoffs
     * 8 12-16mm M4 countersunk hex bolts
 * Per frame connection point:
     * 8 16mm M4 bolts
@@ -59,12 +59,10 @@ Filament masses from Bambu Studio estimates, using Bambu PLA Basic.
   of 2023-09-12)
 * 4 M3 flange nuts to connect Neutrik D plates to frames: **$0.34 USD** (you can get a pack of 100 on Amazon for $8.50,
   as of 2023-09-12)
-* 8 40mm M4 spacers to connect panels to frames: **$2.40 USD** (you can get a pack of 10 on AliExpress for $3, as of
+* 8 45mm M4 spacers to connect panels to frames: **$2.40 USD** (you can get a pack of 10 on AliExpress for $3, as of
   2023-09-12)
     * You could 3D print these too, but you're probably better off with brass ones as they give some weight to the
       stick anyway
-    * You can also use a shorter length with longer bolts, or combine multiple spacers, if either of those yield better
-      prices
 * 8 16mm M4 bolts to connect top plates to frames: **$0.72 USD** (you can get a pack of 100 on Amazon for $9, as of
 * 8 12mm M4 bolts to connect bottom plates to frames: **$0.72 USD** (you can get a pack of 100 on Amazon for $9, as of
   2023-09-12)

src/bottom-panel-no-overhang.scad

@@ -21,7 +21,7 @@ include <components.scad>
 module bottom_panel() {
 	difference() {
 		mirror([0, 0, 1]) topplate();
-		translate([0, 0, top_plate_z/2]) cube([top_plate_x-40, top_plate_y-40, top_plate_z], center=true);
+		translate([0, 0, top_plate_z/2]) cube([top_plate_x*5/6, top_plate_y*5/6, top_plate_z], center=true);
 	}
 }
 

src/bottom-panel-solo.scad

@@ -21,7 +21,7 @@ include <components.scad>
 module bottom_panel_solo() {
 	difference() {
 		bottom_plate_with_overhang();
-		translate([0, 0, top_plate_z/2]) cube([top_plate_x-40, top_plate_y-40, top_plate_z], center=true);
+		translate([0, 0, top_plate_z/2]) cube([top_plate_x*5/6, top_plate_y*5/6, top_plate_z], center=true);
 	}
 }
 

src/components.scad

@@ -79,8 +79,8 @@ neutrik_d_screw_radius = 1.6 + hole_tolerance;
 neutrik_d_radius = 12 + hole_tolerance;
 
 // additional button radius for decorative panels, etc.
-decorative_radius_scale = 1.75;
+decorative_radius = 12;
-jumbo_decorative_radius_scale = 2;
+jumbo_decorative_radius = 15;
 
 /* PARTS */
 
@@ -114,8 +114,8 @@ module button_24mm_hole() {
 	// translation is to leave 3mm thickness in the plate without recentering anything
 	translate([0, 0, -25]) cylinder(r=small_button_radius+6, h=49, $fn=50, center=true);
 	// space for decorative button surround stuff
-	translate([0, 0, 50]) cylinder(r=small_button_radius*decorative_radius_scale, h=20, $fn=50, center=true);
+	translate([0, 0, 50]) cylinder(r=small_button_radius+decorative_radius, h=20, $fn=50, center=true);
-	translate([0, 0, 70]) cylinder(r=small_button_radius*jumbo_decorative_radius_scale, h=20, $fn=50, center=true);
+	translate([0, 0, 70]) cylinder(r=small_button_radius+jumbo_decorative_radius, h=20, $fn=50, center=true);
 }
 
 // button hole, with extra wide bits for various uses (cutting out space
@@ -127,8 +127,8 @@ module button_30mm_hole() {
 	// translation is to leave 3mm thickness in the plate without recentering anything
 	translate([0, 0, -25]) cylinder(r=big_button_radius+6, h=49, $fn=50, center=true);
 	// space for decorative button surround stuff
-	translate([0, 0, 50]) cylinder(r=big_button_radius*decorative_radius_scale, h=20, $fn=50, center=true);
+	translate([0, 0, 50]) cylinder(r=big_button_radius+decorative_radius, h=20, $fn=50, center=true);
-	translate([0, 0, 70]) cylinder(r=big_button_radius*jumbo_decorative_radius_scale, h=20, $fn=50, center=true);
+	translate([0, 0, 70]) cylinder(r=big_button_radius+jumbo_decorative_radius, h=20, $fn=50, center=true);
 }
 
 module frame_hex_bolt_hole() {
@@ -258,7 +258,7 @@ module topplate() {
 
 module bottom_plate_with_overhang() {
 	difference() {
-		rotate([180, 0, 0]) base_top_plate_with_raised_overhang();
+		overhang_plate();
 		rotate([180, 0, 0]) top_plate_holes();
 	}
 }
@@ -313,7 +313,6 @@ module frame() {
 	difference() {
 		base_frame();
 		translate([0, 0, frame_z/2]) scale([1, 1, 2]) base_topplate();
-		translate([0, 0, -frame_z/2]) scale([1, 1, 2]) base_topplate();
 		translate([plate_to_frame_point_x, plate_to_frame_point_y, 0]) frame_hex_bolt_hole();
 		translate([-plate_to_frame_point_x, plate_to_frame_point_y, 0]) frame_hex_bolt_hole();
 		translate([plate_to_frame_point_x, -plate_to_frame_point_y, 0]) frame_hex_bolt_hole();
@@ -364,30 +363,30 @@ module dir_arc_plus_w_24mm_8_button() {
 
 module dir_arc_30mm_thumb_button() {
 	// just my guesstimate on this one, but note that this is the same position as sega 2p (just mirrored)
-	translate([(top_plate_x/2)-28.06, (-top_plate_y/2)+62, 0]) button_30mm_hole();
+	translate([(top_plate_x/2)-28.06, (-top_plate_y/2)+67, 0]) button_30mm_hole();
 }
 
 module dir_arc_30mm() {
 	dir_arc_30mm_thumb_button();
-	translate([0, 57.2, 0]) dir_arc_30mm_thumb_button();
+	translate([-5.4, 52.2, 0]) dir_arc_30mm_thumb_button();
-	translate([-33.8, 57.2+12.9, 0]) dir_arc_30mm_thumb_button();
+	translate([-5.4-33.8, 52.2+12.9, 0]) dir_arc_30mm_thumb_button();
-	translate([-33.8-34.8, 57.2+12.9, 0]) dir_arc_30mm_thumb_button();
+	translate([-5.4-33.8-34.8, 52.2+12.9, 0]) dir_arc_30mm_thumb_button();
 }
 
 module dir_arc_w_30mm() {
 	dir_arc_30mm();
-	translate([-26.8, 57.2+12.9+34.5, 0]) dir_arc_30mm_thumb_button();
+	translate([-5.4-26.8, 52.2+12.9+34.5, 0]) dir_arc_30mm_thumb_button();
 }
 
 module dir_arc_w_30mm_plus_one() {
 	dir_arc_w_30mm();
-	translate([-33.8-34.8-33.8, 57.2, 0]) dir_arc_30mm_thumb_button();
+	translate([-5.4-33.8-34.8-33.8, 52.2, 0]) dir_arc_30mm_thumb_button();
 }
 
 // Namco Noir (right hand)
 
 module noir_button_p1() {
-	translate([-top_plate_x/2, -top_plate_y/2, 0]) translate([35, 140, 0]) button_30mm_hole();
+	translate([-top_plate_x/2, -top_plate_y/2, 0]) translate([35, 145, 0]) button_30mm_hole();
 }
 
 module noir_plus_one() {
@@ -408,7 +407,7 @@ module noir_plus_one() {
 // Sega Astro City 2P (right hand)
 
 module sega_2p_p1() {
-	translate([-top_plate_x/2, -top_plate_y/2, 0]) translate([28.06, 140, 0]) button_30mm_hole();
+	translate([-top_plate_x/2, -top_plate_y/2, 0]) translate([28.06, 145, 0]) button_30mm_hole();
 }
 
 module sega_2p_6_button() {

src/frame-left.scad

@@ -30,10 +30,10 @@ module left_frame() {
 	difference() {
 		base_left_frame();
 		// connection holes to other frames
-		frame_connection_holes();
+		translate([0, 0, -top_plate_z/2]) frame_connection_holes();
 
 		// cable routing hole
-		frame_cable_routing_hole();
+		translate([0, 0, -top_plate_z/2]) frame_cable_routing_hole();
 
 		// aux button holes
 		translate([-30, 101.5, 0]) rotate([270, 0, 0]) button_24mm_hole();

src/frame-middle.scad

@@ -31,12 +31,12 @@ module middle_frame() {
 	difference() {
 		base_middle_frame();
 		// connection holes to other frames
-		frame_connection_holes();
+		translate([0, 0, -top_plate_z/2]) frame_connection_holes();
-		mirror([1, 0, 0]) frame_connection_holes();
+		translate([0, 0, -top_plate_z/2]) mirror([1, 0, 0]) frame_connection_holes();
 
 		// cable routing holes
-		frame_cable_routing_hole();
+		translate([0, 0, -top_plate_z/2]) frame_cable_routing_hole();
-		mirror([1, 0, 0]) frame_cable_routing_hole();
+		translate([0, 0, -top_plate_z/2]) mirror([1, 0, 0]) frame_cable_routing_hole();
 
 		// neutrik mounts for connector, switches
 		translate([0, (frame_y/2)-neutrik_panel_thickness, 0]) rotate([90, 0, 0]) neutrik_d_mount();

src/frame-right.scad

@@ -30,10 +30,10 @@ module right_frame() {
 	difference() {
 		base_right_frame();
 		// connection holes to other frames
-		mirror([1, 0, 0]) frame_connection_holes();
+		mirror([1, 0, 0]) translate([0, 0, -top_plate_z/2]) frame_connection_holes();
 
 		// cable routing hole
-		mirror([1, 0, 0]) frame_cable_routing_hole();
+		mirror([1, 0, 0]) translate([0, 0, -top_plate_z/2]) frame_cable_routing_hole();
 
 		// aux button holes
 		translate([30, 101.5, 0]) rotate([270, 0, 0]) button_24mm_hole();

src/misc-decorative-plate-24mm-button.scad

@@ -20,10 +20,11 @@ include <components.scad>
 
 module button_24mm_decorative_plate() {
 	difference() {
-		// get a 2mm slice of the bigger button cylinders
+		decorative_add=10;
-		translate([0, 0, -55]) button_24mm_hole();
+		// get a 1mm slice of the bigger button cylinders
-		translate([0, 0, -100]) cube([500, 500, 198], center=true);
+		translate([0, 0, -45]) button_24mm_hole();
-		translate([0, 0, 100]) cube([500, 500, 198], center=true);
+		translate([0, 0, -50]) cube([500, 500, 98], center=true);
+		translate([0, 0, 50]) cube([500, 500, 98], center=true);
 		// cut out the normal holes
 		translate([0, 0, -1]) button_24mm_hole();
 	}

src/misc-decorative-plate-dir_arc-plus-w-24mm-8-button.scad

@@ -20,10 +20,11 @@ include <components.scad>
 
 module dir_arc_plus_w_24mm_8_button_decorative_plate() {
 	difference() {
-		// get a 2mm slice of the bigger button cylinders
+		decorative_add=10;
-		translate([0, 0, -55]) dir_arc_plus_w_24mm_8_button();
+		// get a 1mm slice of the bigger button cylinders
-		translate([0, 0, -100]) cube([500, 500, 198], center=true);
+		translate([0, 0, -45]) dir_arc_plus_w_24mm_8_button();
-		translate([0, 0, 100]) cube([500, 500, 198], center=true);
+		translate([0, 0, -50]) cube([500, 500, 98], center=true);
+		translate([0, 0, 50]) cube([500, 500, 98], center=true);
 		// cut out the normal holes
 		translate([0, 0, -1]) dir_arc_plus_w_24mm_8_button();
 	}

src/misc-decorative-plate-dir_arc-plus-w-30mm-and-sega-2p-plus-one.scad

@@ -20,7 +20,7 @@ include <components.scad>
 
 module dir_arc_plus_w_30mm_and_sega_2p_plus_one_decorative_plate() {
 	difference() {
-		// get a 2mm slice of the bigger button cylinders
+		// get a 1mm slice of the bigger button cylinders
 		union() {
 			translate([-top_plate_x/2, 0, -65]) dir_arc_w_30mm();
 			translate([top_plate_x/2, 0, -65]) sega_2p_plus_one();
@@ -31,6 +31,8 @@ module dir_arc_plus_w_30mm_and_sega_2p_plus_one_decorative_plate() {
 		translate([-top_plate_x/2, 0, -1]) dir_arc_w_30mm();
 		translate([top_plate_x/2, 0, -1]) sega_2p_plus_one();
 	}
+	/* // fill in some space */
+	/* translate([-6, -6, 0]) cube([23, 23, 1], center=true); */
 }
 
 dir_arc_plus_w_30mm_and_sega_2p_plus_one_decorative_plate();

src/misc-decorative-plate-dir_arc-plus-w-30mm.scad

@@ -20,10 +20,10 @@ include <components.scad>
 
 module dir_arc_plus_w_30mm_decorative_plate() {
 	difference() {
-		// get a 2mm slice of the bigger button cylinders
+		// get a 1mm slice of the bigger button cylinders
-		translate([0, 0, -55]) dir_arc_w_30mm();
+		translate([0, 0, -45]) dir_arc_w_30mm();
-		translate([0, 0, -100]) cube([500, 500, 198], center=true);
+		translate([0, 0, -50]) cube([500, 500, 98], center=true);
-		translate([0, 0, 100]) cube([500, 500, 198], center=true);
+		translate([0, 0, 50]) cube([500, 500, 98], center=true);
 		// cut out the normal holes
 		translate([0, 0, -1]) dir_arc_w_30mm();
 	}

src/misc-decorative-plate-sega-2p-6-button.scad

@@ -20,10 +20,11 @@ include <components.scad>
 
 module sega_2p_6_button_decorative_plate() {
 	difference() {
-		// get a 2mm slice of the bigger button cylinders
+		decorative_add=10;
-		translate([0, 0, -55]) sega_2p_6_button();
+		// get a 1mm slice of the bigger button cylinders
-		translate([0, 0, -100]) cube([500, 500, 198], center=true);
+		translate([0, 0, -45]) sega_2p_6_button();
-		translate([0, 0, 100]) cube([500, 500, 198], center=true);
+		translate([0, 0, -50]) cube([500, 500, 98], center=true);
+		translate([0, 0, 50]) cube([500, 500, 98], center=true);
 		// cut out the normal holes
 		translate([0, 0, -1]) sega_2p_6_button();
 	}

src/misc-decorative-plate-sega-2p-plus-one.scad

@@ -20,10 +20,11 @@ include <components.scad>
 
 module sega_2p_plus_one_decorative_plate() {
 	difference() {
-		// get a 2mm slice of the bigger button cylinders
+		decorative_add=10;
-		translate([0, 0, -55]) sega_2p_plus_one();
+		// get a 1mm slice of the bigger button cylinders
-		translate([0, 0, -100]) cube([500, 500, 198], center=true);
+		translate([0, 0, -45]) sega_2p_plus_one();
-		translate([0, 0, 100]) cube([500, 500, 198], center=true);
+		translate([0, 0, -50]) cube([500, 500, 98], center=true);
+		translate([0, 0, 50]) cube([500, 500, 98], center=true);
 		// cut out the normal holes
 		translate([0, 0, -1]) sega_2p_plus_one();
 	}

src/misc-dustwasher-jlf.scad

@@ -1,29 +0,0 @@
-/* Copyright Brian Stephan 2023
- *
- * This file is part of the Buildable Stick System.
- *
- * The Buildable Stick System is free software: you can redistribute it and/or modify
- * it under the terms of the GNU General Public License as published by the
- * Free Software Foundation, either version 3 of the License, or (at your
- * option) any later version.
- *
- * The Buildable Stick System is distributed in the hope that it will be useful, but
- * WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY
- * or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for
- * more details.
- *
- * You should have received a copy of the GNU General Public License along with
- * the Buildable Stick System. If not, see <https://www.gnu.org/licenses/>.
- */
-
-include <components.scad>
-
-module jlf_dustwasher() {
-	difference() {
-		cylinder(r=jumbo_decorative_radius+5+hole_tolerance, h=2, $fn=50, center=true);
-		// 5.25 = 4.55 (diameter of shaft is 9.10mm) + .25 to let it take an angle
-		cylinder(r=4.8, h=2.1, $fn=50, center=true);
-	}
-}
-
-jlf_dustwasher();

src/top-panel-inset-lever-and-dir_arc-plus-w-30mm.scad

@@ -1,32 +0,0 @@
-/* Copyright Brian Stephan 2023
- *
- * This file is part of the Buildable Stick System.
- *
- * The Buildable Stick System is free software: you can redistribute it and/or modify
- * it under the terms of the GNU General Public License as published by the
- * Free Software Foundation, either version 3 of the License, or (at your
- * option) any later version.
- *
- * The Buildable Stick System is distributed in the hope that it will be useful, but
- * WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY
- * or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for
- * more details.
- *
- * You should have received a copy of the GNU General Public License along with
- * the Buildable Stick System. If not, see <https://www.gnu.org/licenses/>.
- */
-
-include <components.scad>
-
-module top_panel_inset_lever_and_dir_arc_w_30mm() {
-	difference() {
-		union() {
-			topplate();
-			translate([(-top_plate_x/2)+55, (top_plate_y/2)-75, -((top_plate_z/2)+(lever_mount_z/2))]) levermountbase();
-		}
-		dir_arc_w_30mm();
-		translate([(-top_plate_x/2)+55, (top_plate_y/2)-75, 0]) levermountholes();
-	}
-}
-
-top_panel_inset_lever_and_dir_arc_w_30mm();

src/top-panel-inset-sega-2p-plus-one-plus-control-with-mount.scad

@@ -1,27 +0,0 @@
-/* Copyright Brian Stephan 2023
- *
- * This file is part of the Buildable Stick System.
- *
- * The Buildable Stick System is free software: you can redistribute it and/or modify
- * it under the terms of the GNU General Public License as published by the
- * Free Software Foundation, either version 3 of the License, or (at your
- * option) any later version.
- *
- * The Buildable Stick System is distributed in the hope that it will be useful, but
- * WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY
- * or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for
- * more details.
- *
- * You should have received a copy of the GNU General Public License along with
- * the Buildable Stick System. If not, see <https://www.gnu.org/licenses/>.
- */
-
-include <components.scad>
-use <top-panel-inset-sega-2p-plus-one-plus-control.scad>
-
-module top_panel_inset_sega_2p_plus_one_plus_control_with_mount() {
-	top_panel_inset_sega_2p_plus_one_plus_control();
-	translate([30, -50, -(top_plate_z/2) - 3]) pcb_mount();
-}
-
-top_panel_inset_sega_2p_plus_one_plus_control_with_mount();

src/top-panel-inset-sega-2p-plus-one-plus-control.scad

@@ -1,30 +0,0 @@
-/* Copyright Brian Stephan 2023
- *
- * This file is part of the Buildable Stick System.
- *
- * The Buildable Stick System is free software: you can redistribute it and/or modify
- * it under the terms of the GNU General Public License as published by the
- * Free Software Foundation, either version 3 of the License, or (at your
- * option) any later version.
- *
- * The Buildable Stick System is distributed in the hope that it will be useful, but
- * WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY
- * or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for
- * more details.
- *
- * You should have received a copy of the GNU General Public License along with
- * the Buildable Stick System. If not, see <https://www.gnu.org/licenses/>.
- */
-
-include <components.scad>
-
-module top_panel_inset_sega_2p_plus_one_plus_control() {
-	difference() {
-		topplate();
-		sega_2p_plus_one();
-		rotate([0, 0, 180]) side_chopper();
-		translate([89, 30, 0]) button_24mm_hole();
-	}
-}
-
-top_panel_inset_sega_2p_plus_one_plus_control();