explain more about printing the parts, esp. patterns

Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
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Brian S. Stephan 2024-07-13 23:41:12 -05:00
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@ -8,6 +8,15 @@ My preferred settings are 3 wall loops with 20% gyroid sparse infill. This gives
strength against bowing forces, but something more default, like 2 wall loops, 15% grid sparse infill, is fine and does
not lead to a weak enclosure.
### Supports and Positioning
All of the parts are designed to be printed outside-face-down. The bevels are at an angle (45 degrees) that should print
fine with no supports. Make sure everything is aligned properly on your plate so that the flat face you will look at the
most is on the bottom.
The only exception to this is the interconnect piece(s), which are not visible and need a support to print. Maybe one
day I'll rejigger these.
### Working With Flatness
A lot of the pieces are long and flat, so I recommend really dialing in your printer settings. The frame pieces make
@ -20,15 +29,36 @@ uniform lines that create reflection patterns on long, flat surfaces. This can b
panels and their decorative plates, since they're what you're looking at 90% of the time, and the holes break up a
perfect pattern, making the long lines stand out even more.
* **Top panels:** using a non-uniform pattern reduces if not eliminates the problem of the surface catching the light,
but for some patterns, it may come at the expense of time. Other patterns may improve beyond monotonic, but hilbert
curve seems to be the gold standard.
* **Circle-centric decorative plates:** don't use complex patterns like Archimedean chords on decorative plates, as they
seem to have issues with filling curves and you still want to try to maximize contact with walls. Concentric is great
here if you dial it in.
Some specific parts are worth some additional notes:
The concentric pattern is a good default and prints awesome parts, with the only exception being the top panels, which
benefit from using a Hilbert curve initial layer pattern instead of concentric.
* **Top panels:** using a non-uniform pattern reduces if not eliminates the problem of the surface catching the light,
but for some patterns, it may come at the expense of time.
* **Avoid:** monotonic.
* **Good for the time:** Archimedean chords create the look of a circular ripple radiating out the center, and
depending on the material, you may not even notice it much, so it's a pretty good look/speed balance.
* **Great if you can wait:** hilbert curve leaves no discernable pattern on most materials, but some high gloss,
high contrast materials may show the winding pattern at some angles --- consider Archimedean chords for these.
* **Circle-centric decorative plates:** simple ones could be fine in whatever, but the ones for action buttons end up
having lots of weird interaction points.
* **Avoid:** none; monotonic doesn't look *good*, but the plates don't have enough surface area for the pattern to
stand out too much.
* **Decent:** concentric is generally good, but you can get some pitting when the pattern radiating away from
buttons collides with other patterns, because none of the geometry lines up well.
* **Great:** Archimedean chords, just crank up the infill/wall overlap to avoid pits on the edges.
* **Frame walls with Neutrik or aux button cutouts:** a reduced but similar problem with the action button decorative
plates, the circles near each other create weird interactions with the walls.
* **Avoid:** concentric, again, has problems with pitting where geometries clash.
* **Decent:** monotonic is pretty decent here, and you probably won't look at the sides too much, so maybe it
doesn't bother you.
* **Great:** Archimedean chords again, with the same infill/wall overlap as decorative plates.
* **Flush frame walls:** you can pretty much do whatever you like here.
* **Great:** concentric produces an interesting pattern and you won't have collision problems in a rectangle.
* **Essentially great:** Archimedean chords yet again, you may just not like the pattern as much as the end result
of concentric.
The Archimedean chord pattern is a good default and prints awesome parts, with the only exception being the top panels,
which benefit from using a Hilbert curve initial layer pattern instead, though you may be happy enough with Archimedean
chord.
## Materials