general assembly instructions
Signed-off-by: Brian S. Stephan <bss@incorporeal.org>
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| Just some miscellaneous notes for any dear reader, or more likely, my own forgetful self. | Just some miscellaneous notes for any dear reader, or more likely, my own forgetful self. | ||||||
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|  | ## Putting a BSS Stick Together | ||||||
|  | 
 | ||||||
|  | Assembly of a stick is pretty straightforward, but there are some choices that can make it easier or harder. The | ||||||
|  | following is the most consistent way I've found to put one together. This is assuming a v4.1 or beyond stick, with two | ||||||
|  | panels to make a long standard stick, and the frame made of pieces. | ||||||
|  | 
 | ||||||
|  | 1. Prepare the frame top pieces --- `frame-piece-top-{left,right}`: this is your best shot to get auxillary buttons, | ||||||
|  |    panel connectors, and the like installed, so do it now, and give them a good tighten. You shouldn't need to adjust | ||||||
|  |    these again, so finish their installation while the pieces are free. | ||||||
|  |     1. This of course includes decorative plates --- e.g. `misc-decorative-plate-aux-control-three-button-cluster` --- | ||||||
|  |        you may choose to use. These are held to the top pieces by the buttons or component mounting screws. | ||||||
|  | 2. Start the top panels --- `top-panel-(inset|overhang)-*`: you want both to get the components installed now | ||||||
|  |    when it's easy, and to make sure that the overall assembly works with your components, so again get your buttons, | ||||||
|  |    lever, etc., in place. | ||||||
|  |     1. If you are using a button decorative plate that spans two panels --- e.g. | ||||||
|  |        `src/misc-decorative-plate-dir_arc-plus-w-30mm-and-sega-2p-plus-one` --- don't tighten the buttons all the way, | ||||||
|  |        as you may need some wiggle to align the panels to the frame in a later step. | ||||||
|  |     2. If the above isn't the case, you can tighten all your buttons now. | ||||||
|  |     3. If using a lever, don't forget the lever mount spacer --- `src/misc-lever-mount-sanwa-seimitsu` --- if you want | ||||||
|  |        it, and tighten those mounting bolts now as well. | ||||||
|  | 3. Create the frame box by combining your `frame-piece-*` parts together. This will be relatively stable just via | ||||||
|  |    friction fit. | ||||||
|  | 4. Rest the frame top-up on a desk, and put the standoffs through the holes. | ||||||
|  | 5. Insert the top panels into the frame. The friction on this will probably be tight, and you may not be able to muscle | ||||||
|  |    it in on your own. Get the panel posts at least partially into the frame columns, in any event. If you get all the | ||||||
|  |    panels completely in, the next steps will be easier, but it's not imperative. | ||||||
|  | 6. Start the bolts for the top panels. Get it so that the bolts catch the standoffs, but don't tighten them completely. | ||||||
|  |    You will want some wiggle when connecting the bottom panels, which is maybe the hardest part. Depending on your bolts | ||||||
|  |    and how deep into the frame you got the top panels, you might need to push the standoffs up the column in order to | ||||||
|  |    catch them with the bolts. | ||||||
|  | 7. At this point you have an open box with access to all your components. Do all of your wiring. | ||||||
|  |     1. Tighten the buttons and etc. if you didn't in step 2. | ||||||
|  |     2. TEST YOUR BOARD AND COMPONENTS NOW! You don't want to have to undo the rest of the steps for something trivial, | ||||||
|  |        trust me. | ||||||
|  | 8. Insert the bottom panels into the frame. This may be difficult. If you got the top panels into the frame in step 4, | ||||||
|  |    and left the bolts loose in step 5, you can make the standoffs rise outside of the frame column, which makes it | ||||||
|  |    easier to line up the standoffs with the bottom panel posts. | ||||||
|  | 9. Drive the bottom bolts into the standoffs. You probably don't have the panels all the way into the frame, but if you | ||||||
|  |    can at least get the standoffs in the posts, you can catch them with the bottom bolts, and then let them guide the | ||||||
|  |    panels into the frame. | ||||||
|  | 10. Tighten all the bolts. If you didn't get the top panels flush in step 4, you can apply the same logic as in step 8 | ||||||
|  |    and tighten the bolts to guide the panels into the frame. | ||||||
|  | 
 | ||||||
|  | In the end, this should be extremely sturdy. None of the frame or panels should be loose at all, and you should be able | ||||||
|  | to move, flip, gently toss, etc. the stick without anything moving or feeling loose. | ||||||
|  | 
 | ||||||
| ## Removing Inset Panels | ## Removing Inset Panels | ||||||
| 
 | 
 | ||||||
| As of v4.1 (or in v3), the top and bottom inset panels both insert into the frame, inside the frame "lip", meaning that | As of v4.1 (or in v3), the top and bottom inset panels both insert into the frame, inside the frame "lip", meaning that | ||||||
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